Circuit breakers are protective devices that control the flow of electrical current within the circuits. They play a vital role in maintaining the safety and integrity of electrical systems by interrupting the current in cases of abnormal flow. Thus, by preventing excessive current flow and potential hazards, circuit breakers ensure the reliable operation of electrical installations. MCB, MCCB, RCB, RCD, RCCB, and RCBO are all different models of circuit breakers. They are used in homes and organisations to prevent potential electrical hazards.
These various terms in the realm of electrical circuits and protection devices may seem confusing, especially to the uninitiated. However, it is crucial for you to understand the essential differences among these devices in order to ensure the safety of electrical installations in your home and/or business as well as the safety of all the people in the vicinity and the premises.
Hence, in this article, we shall take you through the similarities and differences among MCCB circuit breakers, MCB, RCB, RCD, RCCB, and RCBO, shedding light on their specific applications and functionalities.
MCB stands for Miniature Circuit Breaker. They are widely used protective devices in electrical systems. MCBs are typically designed to meet the needs of low-power applications, generally ranging from 0.5A to 125A. They are most commonly used in residential and commercial installations to protect circuits against short-circuiting and power overload.
The full form of MCCB is Moulded Case Circuit Breaker. They are capable of handling extremely high currents, up to 1000A. They are extensively used in industrial applications where large electrical loads need to be safeguarded.
Read Also: Understanding the Benefits of Using Moulded Case Circuit Breakers (Mccb)
MCBs and MCCBs share some similarities and some of the most common ones are as follows
Both are protective devices designed to interrupt the flow of current in cases of overload or short-circuiting
They provide a vital safety feature by preventing damage to the electrical system and minimising the risk of electrical fires
Both mainly find application in low-voltage or low-tension settings
Both MCBs and MCCBs are available in the market with different current ratings
Both types of devices can be manually operated, i.e., switched on or off for purposes of maintenance
Despite their similarities, MCBs and MCCBs have some clear differences as well, especially in terms of construction, application, and performance characteristics. Some of the most prominent differences between MCBs and MCCBs are as follows -
Current rating refers to the maximum current that MCBs and MCCBs can draw without getting damaged. While an MCB has a current rating of 100A, the current rating for an MCCB circuit breaker is between 10-200A.
Their interrupt rating is also a major area of difference between these two protective devices. Interrupt rating refers to the maximum current that a self-operating electrical switch can block without getting damaged. MCBs usually have an interrupt rating of up to 1800A while MCCBs come with a much higher interrupt rating ranging from 10KA-200KA. This makes MCCBs highly suited for industrial purposes including heavy-duty machinery and equipment. MCBs, on the other hand, are best suited for smaller appliances and limited electrical loads.
One of the most crucial components of self-operating switches is the tripping circuit. A tripping circuit leads to the breakage of the circuit in cases of abnormal current flow. While an MCB has a fixed tripping circuit, MCCBs come equipped with movable tripping circuits.
While an MCB can have up to 3 poles, MCCBs often have up to 4 poles. ‘Poles’ refers to the number of safety and switching phases the MCB or MCCB circuit breaker has to maximise safety.
In case of abnormal electrical conditions such as extremely high voltages or power surges, MCBs turn off automatically. This happens due to its operational mechanism wherein extremely high voltage conditions lead to disconnection in the circuit and stops the flow of electricity. Short circuits can also be expertly detected by this mechanism and in such cases too, the circuit is broken. This prevents damage to appliances and electrical equipment by safeguarding them from the potential hazards of voltage surges.
The role of MCCBs, on the other hand, is to avert electrical overload and consequent overheating of the electrical circuit. It has bimetallic components which expand and contract when they detect an overload in the circuit. An open flow of electricity is allowed by the MCCB under normal circumstances. However, the MCCB gets heated up when the circuit is overloaded. This results in the prevention of electricity flow by the bimetallic components leading to the cooling down of the MCCB.
MCCBs allow for remote operation via shunt wires. This feature is not available for MCBs.
Characteristic |
MCB |
MCCB |
Full Form |
Miniature Circuit Breaker |
Moulded Case Circuit Breaker |
Tripping Circuit |
Fixed |
Movable |
Definition |
A Miniature Circuit Breaker (MCB) is an electrical switch designed to protect an electrical circuit from damage caused by overload or short circuit. It automatically interrupts the flow of current. |
A Moulded Case Circuit Breaker (MCCB) is an electrical device designed to protect electrical circuits from overcurrents and short circuits. It is enclosed in a molded case for enhanced safety. |
Poles |
Available in single, two, three versions |
Available in single, two, three, four versions |
Uses |
For domestic purposes like home wiring |
For commercial and industrial use |
Rating current |
100 amps |
10-200 amps |
Remote on/off |
Not possible |
Possible |
Now that we have a comprehensive idea about MCBs and MCCBs, let us move on to RCB, RCD, RCCB, and RCBO. All of these are protective devices widely used for personal and equipment protection against flaws in the current flow and electrical shocks.
RCB stands for Residual Current Breaker. It is a general term that encompasses both RCD (Residual Current Device) and RCCB (Residual Current Circuit Breaker). An RCD is designed to quickly disconnect the circuit when a residual current exceeds a certain value. Residual current refers to a current imbalance between the live and neutral conductors.
An RCCB combines the functions of an RCD electrical device and an MCB electrical device, providing protection against surcharge, residual currents, and short-circuiting.
Both RCDs and RCBOs (Residual Current Breaker with Overcurrent) have a common goal of protecting against electric shock and minimizing the risk of fatal accidents. They both detect and interrupt the circuit when a residual current surpasses a specific threshold, ensuring the safety of individuals and preventing electrical hazards.
The principal difference between an RCD electrical device and an RCBO lies in its construction and functionality. An RCD is a standalone device that is typically installed at the origin of the electrical installation. It offers protection to a group of circuits or to the entire installation, detecting imbalances in the current flow. An RCBO, on the other hand, integrates the functionalities of both an RCD and an MCB or MCCB. It combines the features of circuit protection against surge currents, residual currents, and short-circuiting in a single device. An RCBO provides individual circuit protection, allowing for selective disconnection in the event of a fault, without affecting other circuits.
Characteristic |
RCD |
RCBO |
Full Form |
Residual Circuit Device |
Residual Current Circuit Breaker with Overcurrent protection |
Protection Circuit |
Protects at least 5 circuits |
Protects 1 individual circuit |
Definition |
A Residual Current Device (RCD) is a safety device designed to quickly disconnect electrical circuits when it detects an imbalance in the electric current, helping prevent electrical shocks and fire hazards. |
A Residual Current Circuit Breaker with Overcurrent Protection (RCBO) is an electrical device that combines the functions of a residual current device (RCD) and a circuit breaker. It provides both earth fault protection and overcurrent protection in a single unit, enhancing electrical safety. |
Working |
Monitors the current flowing through the circuit. If it detects an imbalance, it will trip. |
Monitors the current flow same as RCD and it will trip if it detects an imbalance, just like an RCD. However, it adds additional protection against overcurrent, making it more comprehensive. |
Uses |
Prevents accidental fires and electrocution |
Same as RCD and protect a circuit from overload and short circuit. |
Versatility |
Only be used to protect against shocks caused by ground faults. |
Can be used to protect against shocks caused by ground faults but also selectively protects the circuit from overcurrent situations. |
While an RCD and an MCB both offer protection in electrical installations, their primary functions differ significantly. An RCD is concerned with detecting and interrupting residual currents, which occur when there is a leakage of current due to faulty equipment or a breakdown of insulation. It provides personal protection against electric shock and is particularly important in areas where electrical equipment is in direct contact with humans, such as in kitchens and bathrooms.
On the other hand, an MCB primarily acts as a circuit breaker, protecting against overloads and short circuits. It is responsible for interrupting the current flow when it exceeds the rated capacity of the circuit or when a short circuit occurs. MCBs are commonly used in residential and commercial settings to protect individual circuits and appliances.
Characteristic |
RCD |
MCB |
Full Form |
Residual Circuit Device |
Miniature Circuit Breaker |
Usage |
Provides personal safety |
Provides safety to the electrical equipment and avoid the risk of overcurrent and overheating. |
Definition |
A Residual Current Device (RCD) is a safety device designed to quickly disconnect electrical circuits when it detects an imbalance in the electric current, helping prevent electrical shocks and fire hazards. |
A Miniature Circuit Breaker (MCB) is an electrical switch designed to protect an electrical circuit from damage caused by overload or short circuit. It automatically interrupts the flow of current. |
Working |
The residual current device operation is based on the difference in the current flowing through the live and neutral wires generating a magnetic field. |
This works by sensing the current flowing through the circuit. When the current flowing through it exceeds a certain limit, it trips. |
Triping point |
Normally trips at 30mA |
Trips at 10, 16 or 32A |
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Read Also: Understanding The Difference Between Isolators, Rccbs, And Mcbs: A Comprehensive Guide
Understanding the distinctions among MCB, MCCB, RCB, RCD, RCCB, and RCBO is vital for selecting the appropriate protective device for varied electrical applications. MCBs and MCCBs are circuit breakers with varying current ratings, suited for different load capacities. RCB, RCD, RCCB, and RCBO, on the other hand, focus on protecting against residual currents and electric shock. While an RCD provides standalone protection, an RCBO combines the functionalities of an RCD and an MCB or MCCB. Each device plays a crucial role in maintaining the safety and reliability of electrical installations, and selecting the right one depends on the specific requirements of the application.
Thorough know-how of these devices and their unique features can aid electrical professionals and individuals to ensure the safety of their electrical systems and minimize the risk of electrical accidents.
Now that you know all about the various protective devices that can safeguard electrical systems, it is time to look for devices that best suit your requirements. While investing in protective electrical devices like MCBs, RCBs, RCCBs, or RCBOs, make sure that you always buy from a reliable and authentic place such as the Schneider Electric eShop. Schneider Electric eShop is the one-stop solution for all your electrical needs, including surge protectors, home automation, protective devices, and smart switches. Browse through the Schneider Electric eShop for the complete range of products available. If you have further queries or require assistance, do not hesitate to contact the customer service team. Visit the website for details.
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